Dual Shield 810X-NI1

Dual Shield 810X-Ni1 provides outstanding operator appeal with an easily controlled arc, improved operation at both lower and higher current levels, minimal spatter and easily removed slag. Dual Shield 810X-Ni1 is designed for use with 100% CO2. It is an excellent choice for welding on COR-TEN® steel in applications where weathering grade wires are not desirable.

Industries

Railcars
Barges
Power Generation
Industrial and General Fabrication
Light Equipment
Heavy Equipment
Civil Construction
Bridge Construction
Ship/Barge Building

Process

FCAW (Flux Core)

ESAB pioneered the development of gas-shielded flux-cored welding (FCAW) in 1957. Today, ESAB offers the broadest variety of mild steel and low alloy flux-cored wires available anywhere in the world.

ESAB cored wires offer flat welds with deep penetration and wetting into plate, with high deposition rates and efficiencies. This dramatically reduces weld time, increasing productivity.

Flux-cored welding can be up to three times more productive than Stick and up to 2.5 times more productive than MIG. FCAW also offers productive positional welding and low diffusible hydrogen levels (H5) when required.

ESAB Coreweld metal-cored wires were developed to meet the needs of demanding applications, such as structural steel construction, heavy equipment, transportation, bridges, petrochemical processing, offshore rigs, railcars, shipbuilding, pressure vessels, and general fabrication.

Utilizing advanced manufacturing processes and specially formulated composite fillers, Coreweld metal-cored wires combine high deposition rates and efficiencies, high travel speeds, excellent penetration, and ease of use. Metal-cored wires also provide excellent arc stability and outstanding penetration and wetting, with superior fusion at the root joint and sidewall. The result is a high-quality weld with minimal slag and spatter, and fewer residual silica islands.

Metal-cored wires offer several advantages over solid wire. Since metal-cored wires carry the current on the outer sheath, current densities are considerably higher than those found in wires sold, where the current is carried across the entire cross-sectional area. As a result, the metal-cored arc tends to be softer and can bridge gaps easier with reduced tendancy for burn through.

Specifications

Specifications
Classifications	ASME SFA 5.36 ASME SFA 5.29 AWS A5.36 : E81T1-C1A4-Ni1-H8 AWS A5.29 : E81T1-Ni1CD-JH8
Approvals	CWB : CSA W48 E551T1-Ni1C-H8 Seismic Certified "D"
Industry	Railcars Barges Power Generation Industrial and General Fabrication Light Equipment Heavy Equipment Civil Construction Bridge Construction Ship/Barge Building

Approvals are based on factory location. Please contact ESAB for more information.

Typical Tensile Properties
Condition	Yield Strength	Tensile Strength	Elongation
100% CO2
As Welded	590 MPa ( 86 ksi )	635 MPa ( 92 ksi )	29 %

Typical Charpy V-Notch Properties
Condition	Testing Temperature	Impact Value
100% CO2
As Welded	-40 °C ( -40 °F )	61 J ( 45 ft-lb )
As Welded	-29 °C ( -20 °F )	81 J ( 60 ft-lb )

Typical Weld Metal Analysis %
C	Mn	Si	S	P	Ni
100% CO2
0.04	1.30	0.60	0.009	0.010	1.00

Deposition Data
Diameter	Current	Voltage	Wire Feed Speed	Deposition Efficiency (%)	Deposition Type	Deposition Rate
100% CO2
1.4 mm ( .052 in. )	207 A	26 V	635 cm/min ( 250 in./min )	82 %	Vertical Up	2.9 kg/h ( 6.3 lbs/h )
1.2 mm ( .045 in. )	154 A	23 V	559 cm/min ( 220 in./min )	81 %	Vertical Up	1.8 kg/h ( 3.9 lbs/h )
1.4 mm ( .052 in. )	190 A	26 V	559 cm/min ( 220 in./min )	81 %	Vertical Up	2.5 kg/h ( 5.5 lbs/h )
1.6 mm ( 1/16 in. )	240 A	25 V	508 cm/min ( 200 in./min )	80 %	Vertical Up	2.9 kg/h ( 6.3 lbs/h )
1.6 mm ( 1/16 in. )	187 A	24 V	356 cm/min ( 140 in./min )	80 %	Vertical Up	1.9 kg/h ( 4.2 lbs/h )
1.2 mm ( .045 in. )	193 A	25 V	787 cm/min ( 310 in./min )	82 %	Vertical Up	2.5 kg/h ( 5.6 lbs/h )
1.4 mm ( .052 in. )	178 A	25 V	508 cm/min ( 200 in./min )	81 %	Vertical Up	2.3 kg/h ( 5.0 lbs/h )
1.4 mm ( .052 in. )	153 A	24 V	406 cm/min ( 160 in./min )	81 %	Vertical Up	1.8 kg/h ( 4.0 lbs/h )
1.2 mm ( .045 in. )	217 A	26 V	940 cm/min ( 370 in./min )	83 %	Vertical Up	3.1 kg/h ( 6.8 lbs/h )
1.4 mm ( .052 in. )	166 A	25 V	457 cm/min ( 180 in./min )	81 %	Vertical Up	2.0 kg/h ( 4.5 lbs/h )
1.2 mm ( .045 in. )	205 A	26 V	864 cm/min ( 340 in./min )	83 %	Vertical Up	2.8 kg/h ( 6.2 lbs/h )
1.4 mm ( .052 in. )	184 A	25 V	533 cm/min ( 210 in./min )	81 %	Vertical Up	2.4 kg/h ( 5.3 lbs/h )
1.4 mm ( .052 in. )	159 A	24 V	432 cm/min ( 170 in./min )	81 %	Vertical Up	1.8 kg/h ( 4.0 lbs/h )
1.6 mm ( 1/16 in. )	273 A	26 V	610 cm/min ( 240 in./min )	81 %	Vertical Up	3.5 kg/h ( 7.7 lbs/h )
1.4 mm ( .052 in. )	201 A	26 V	610 cm/min ( 240 in./min )	82 %	Vertical Up	2.7 kg/h ( 6.0 lbs/h )
1.2 mm ( .045 in. )	180 A	24 V	711 cm/min ( 280 in./min )	82 %	Vertical Up	2.3 kg/h ( 5.1 lbs/h )
1.6 mm ( 1/16 in. )	289 A		660 cm/min ( 260 in./min )	81 %	Vertical Up	3.8 kg/h ( 8.4 lbs/h )
1.4 mm ( .052 in. )	196 A	26 V	584 cm/min ( 230 in./min )	82 %	Vertical Up	2.6 kg/h ( 5.8 lbs/h )
1.2 mm ( .045 in. )	167 A	24 V	635 cm/min ( 250 in./min )	82 %	Vertical Up	2.0 kg/h ( 4.5 lbs/h )
1.6 mm ( 1/16 in. )	223 A	25 V	457 cm/min ( 180 in./min )	80 %	Vertical Up	2.5 kg/h ( 5.6 lbs/h )
1.6 mm ( 1/16 in. )	205 A	25 V	406 cm/min ( 160 in./min )	80 %	Vertical Up	2.2 kg/h ( 4.9 lbs/h )
1.2 mm ( .045 in. )	140 A	23 V	483 cm/min ( 190 in./min )	81 %	Vertical Up	1.5 kg/h ( 3.3 lbs/h )
1.6 mm ( 1/16 in. )	257 A	26 V	559 cm/min ( 220 in./min )	81 %	Vertical Up	3.2 kg/h ( 7.0 lbs/h )
1.4 mm ( .052 in. )	172 A	25 V	483 cm/min ( 190 in./min )	81 %	Vertical Up	2.2 kg/h ( 4.8 lbs/h )

Recommended Welding Parameters
Current	Wire Diameter	TTW Dist.	Voltage	Wire Feed Speed
100% CO2
135-205 A	1.2 mm ( .045 in. )	9.5-12.7 mm ( 3/8-1/2 in. )	23-26 V	432-737 cm/min ( 170-290 in./min )
245-345 A	1.6 mm ( 1/16 in. )	19-25.4 mm ( 3/4-1 in. )	27-30 V	673-1016 cm/min ( 265-400 in./min )
250-350 A	1.4 mm ( .052 in. )	19-25.4 mm ( 3/4-1 in. )	29-31 V	1016-1524 cm/min ( 400-600 in./min )
180-265 A	1.2 mm ( .045 in. )	19-25.4 mm ( 3/4-1 in. )	26-30 V	889-1397 cm/min ( 350-550 in./min )
290-415 A	1.6 mm ( 1/16 in. )	25.4-31.75 mm ( 1-1.25 in. )	28-32 V	1016-1270 cm/min ( 400-500 in./min )
165-270 A	1.6 mm ( 1/16 in. )	15.8-19 mm ( 5/8-3/4 in. )	25-28 V	343-673 cm/min ( 135-265 in./min )
215-290 A	1.4 mm ( .052 in. )	15.8-19 mm ( 5/8-3/4 in. )	25-29 V	711-1016 cm/min ( 280-400 in./min )
175-230 A	1.2 mm ( .045 in. )	12.7-19 mm ( 1/2-3/4 in. )	25-27 V	737-889 cm/min ( 290-350 in./min )
125-235 A	1.4 mm ( .052 in. )	12.7-15.8 mm ( 1/2-5/8 in. )	23-26 V	330-711 cm/min ( 130-280 in./min )

Ordering

Description

Product number

Product number: 245022074

Product number: 245022132

Product number: 245022082

Product number: 245022090

Documents

Fact Sheets

Dual Shield 810X-NI1

Additional Documents

Certifications

Need Product Help?

Product information and support line:

1.800.ESAB.123

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Dual Shield 810X-NI1

Features & Benefits

Specifications

Ordering

Documents

Fact Sheets

Additional Documents

Need Product Help?

Product information and support line: