Dual Shield R-70 ULTRA

Specifications
Classifications	AWS 5.36 : E70T1-M21A2-CS1-DH8 (= or < 1/16") ASME SFA 5.36 ASME SFA 5.20 AWS A5.36 : E70T1-C1A2-CS1-DH8 AWS A5.36 : E70T1-C1A2-CS1-D (> 1/16") AWS A5.20 : E70T-1C-DH8/E70T-1M/E70T-9C-DH8/E70T-9M
Approvals	Seismic Certified "D" CWB : CSA W48 E492T-9-H8 (= or < 1/16), E492T-9M-H16 (>1/16") DNV-GL LR QPL-24403/1 : MIL-70T-1C
Industry	Industrial and General Fabrication Civil Construction Ship/Barge Building Mobile Equipment Railcars

Specifications

Classifications

AWS 5.36 : E70T1-M21A2-CS1-DH8 (= or < 1/16")
ASME SFA 5.36
ASME SFA 5.20
AWS A5.36 : E70T1-C1A2-CS1-DH8
AWS A5.36 : E70T1-C1A2-CS1-D (> 1/16")
AWS A5.20 : E70T-1C-DH8/E70T-1M/E70T-9C-DH8/E70T-9M

Approvals

Seismic Certified "D"
CWB : CSA W48 E492T-9-H8 (= or < 1/16), E492T-9M-H16 (>1/16")
DNV-GL
LR
QPL-24403/1 : MIL-70T-1C

Industry

Industrial and General Fabrication
Civil Construction
Ship/Barge Building
Mobile Equipment
Railcars

Typical Tensile Properties
100% CO2
As Welded	485 MPa ( 70 ksi )	565 MPa ( 82 ksi )	26 %	63 %

Typical Tensile Properties

Condition

Yield Strength

Tensile Strength

Elongation

Reduction in Area

100% CO2

As Welded

485 MPa ( 70 ksi )

565 MPa ( 82 ksi )

26 %

63 %

Typical Charpy V-Notch Properties
100% CO2
As Welded	-29 °C ( -20 °F )	34 J ( 25 ft-lb )
As Welded	-18 °C ( 0 °F )	38 J ( 28 ft-lb )

Typical Charpy V-Notch Properties

Condition

Testing Temperature

Impact Value

100% CO2

As Welded

-29 °C ( -20 °F )

34 J ( 25 ft-lb )

As Welded

-18 °C ( 0 °F )

38 J ( 28 ft-lb )

Typical Weld Metal Analysis %
100% CO2
0.02	1.40	0.50	0.008	0.014

Typical Weld Metal Analysis %

100% CO2

0.02

1.40

0.50

0.008

0.014

Deposition Data
100% CO2
1.2 mm ( .045 in. )	145 A	28 V	508 cm/min ( 200 in./min )	76 %	1.7 kg/h ( 3.7 lbs/h )
1.2 mm ( .045 in. )	225 A	29 V	1016 cm/min ( 400 in./min )	82 %	3.4 kg/h ( 7.6 lbs/h )
1.2 mm ( .045 in. )	190 A	29 V	762 cm/min ( 300 in./min )	80 %	2.5 kg/h ( 5.6 lbs/h )
2.0 mm ( 5/64 in. )	320 A	30 V	762 cm/min ( 300 in./min )	84 %	7.4 kg/h ( 16.2 lbs/h )
2.4 mm ( 3/32 in. )	290 A	27 V	381 cm/min ( 150 in./min )	87 %	5.8 kg/h ( 12.7 lbs/h )
2.0 mm ( 5/64 in. )	235 A	28 V	508 cm/min ( 200 in./min )	84 %	4.9 kg/h ( 10.8 lbs/h )
1.6 mm ( 1/16 in. )	365 A	31 V	889 cm/min ( 350 in./min )	84 %	5.6 kg/h ( 12.4 lbs/h )
2.4 mm ( 3/32 in. )	475 A	32 V	762 cm/min ( 300 in./min )	85 %	11.3 kg/h ( 25.0 lbs/h )
2.4 mm ( 3/32 in. )	220 A	27 V	254 cm/min ( 100 in./min )	88 %	3.8 kg/h ( 8.4 lbs/h )
1.2 mm ( .045 in. )	300 A	33 V	1524 cm/min ( 600 in./min )	84 %	5.3 kg/h ( 11.6 lbs/h )
1.4 mm ( .052 in. )	180 A	26 V	508 cm/min ( 200 in./min )	80 %	2.3 kg/h ( 5.1 lbs/h )
2.0 mm ( 5/64 in. )	170 A	27 V	317.5 cm/min ( 125 in./min )	80 %	3.0 kg/h ( 6.5 lbs/h )
1.6 mm ( 1/16 in. )	265 A	28 V	635 cm/min ( 250 in./min )	83 %	4.0 kg/h ( 8.7 lbs/h )
1.4 mm ( .052 in. )	140 A	25 V	381 cm/min ( 150 in./min )	79 %	1.8 kg/h ( 3.9 lbs/h )
1.6 mm ( 1/16 in. )	450 A	33 V	1270 cm/min ( 500 in./min )	85 %	8.0 kg/h ( 17.7 lbs/h )
1.6 mm ( 1/16 in. )	195 A	26 V	381 cm/min ( 150 in./min )	78 %	2.3 kg/h ( 5.0 lbs/h )
1.2 mm ( .045 in. )	255 A	32 V	1270 cm/min ( 500 in./min )	82 %	4.4 kg/h ( 9.6 lbs/h )
2.0 mm ( 5/64 in. )	280 A	29 V	635 cm/min ( 250 in./min )	85 %	6.2 kg/h ( 13.6 lbs/h )
1.6 mm ( 1/16 in. )	385 A	31 V	1016 cm/min ( 400 in./min )	84 %	6.4 kg/h ( 14.1 lbs/h )
1.4 mm ( .052 in. )	250 A	34 V	762 cm/min ( 300 in./min )	80 %	3.4 kg/h ( 7.4 lbs/h )
1.6 mm ( 1/16 in. )	325 A	30 V	762 cm/min ( 300 in./min )	85 %	4.8 kg/h ( 10.6 lbs/h )
2.4 mm ( 3/32 in. )	410 A	29 V	635 cm/min ( 250 in./min )	86 %	9.6 kg/h ( 21.1 lbs/h )
1.4 mm ( .052 in. )	300 A	35 V	1016 cm/min ( 400 in./min )	84 %	4.7 kg/h ( 10.3 lbs/h )
2.0 mm ( 5/64 in. )	200 A	27 V	381 cm/min ( 150 in./min )	83 %	3.6 kg/h ( 8.0 lbs/h )
2.4 mm ( 3/32 in. )	350 A	28 V	508 cm/min ( 200 in./min )	86 %	7.6 kg/h ( 16.9 lbs/h )
1.4 mm ( .052 in. )	390 A	35 V	1524 cm/min ( 600 in./min )	86 %	7.3 kg/h ( 16.1 lbs/h )
1.4 mm ( .052 in. )	340 A	36 V	1270 cm/min ( 500 in./min )	85 %	6.1 kg/h ( 13.4 lbs/h )

Deposition Data

Diameter

Current

Voltage

Wire Feed Speed

Deposition Efficiency (%)

Deposition Rate

100% CO2

1.2 mm
( .045 in. )

145 A

28 V

508 cm/min
( 200 in./min )

76 %

1.7 kg/h
( 3.7 lbs/h )

1.2 mm
( .045 in. )

225 A

29 V

1016 cm/min
( 400 in./min )

82 %

3.4 kg/h
( 7.6 lbs/h )

1.2 mm
( .045 in. )

190 A

29 V

762 cm/min
( 300 in./min )

80 %

2.5 kg/h
( 5.6 lbs/h )

2.0 mm
( 5/64 in. )

320 A

30 V

762 cm/min
( 300 in./min )

84 %

7.4 kg/h
( 16.2 lbs/h )

2.4 mm
( 3/32 in. )

290 A

27 V

381 cm/min
( 150 in./min )

87 %

5.8 kg/h
( 12.7 lbs/h )

2.0 mm
( 5/64 in. )

235 A

28 V

508 cm/min
( 200 in./min )

84 %

4.9 kg/h
( 10.8 lbs/h )

1.6 mm
( 1/16 in. )

365 A

31 V

889 cm/min
( 350 in./min )

84 %

5.6 kg/h
( 12.4 lbs/h )

2.4 mm
( 3/32 in. )

475 A

32 V

762 cm/min
( 300 in./min )

85 %

11.3 kg/h
( 25.0 lbs/h )

2.4 mm
( 3/32 in. )

220 A

27 V

254 cm/min
( 100 in./min )

88 %

3.8 kg/h
( 8.4 lbs/h )

1.2 mm
( .045 in. )

300 A

33 V

1524 cm/min
( 600 in./min )

84 %

5.3 kg/h
( 11.6 lbs/h )

1.4 mm
( .052 in. )

180 A

26 V

508 cm/min
( 200 in./min )

80 %

2.3 kg/h
( 5.1 lbs/h )

2.0 mm
( 5/64 in. )

170 A

27 V

317.5 cm/min
( 125 in./min )

80 %

3.0 kg/h
( 6.5 lbs/h )

1.6 mm
( 1/16 in. )

265 A

28 V

635 cm/min
( 250 in./min )

83 %

4.0 kg/h
( 8.7 lbs/h )

1.4 mm
( .052 in. )

140 A

25 V

381 cm/min
( 150 in./min )

79 %

1.8 kg/h
( 3.9 lbs/h )

1.6 mm
( 1/16 in. )

450 A

33 V

1270 cm/min
( 500 in./min )

85 %

8.0 kg/h
( 17.7 lbs/h )

1.6 mm
( 1/16 in. )

195 A

26 V

381 cm/min
( 150 in./min )

78 %

2.3 kg/h
( 5.0 lbs/h )

1.2 mm
( .045 in. )

255 A

32 V

1270 cm/min
( 500 in./min )

82 %

4.4 kg/h
( 9.6 lbs/h )

2.0 mm
( 5/64 in. )

280 A

29 V

635 cm/min
( 250 in./min )

85 %

6.2 kg/h
( 13.6 lbs/h )

1.6 mm
( 1/16 in. )

385 A

31 V

1016 cm/min
( 400 in./min )

84 %

6.4 kg/h
( 14.1 lbs/h )

1.4 mm
( .052 in. )

250 A

34 V

762 cm/min
( 300 in./min )

80 %

3.4 kg/h
( 7.4 lbs/h )

1.6 mm
( 1/16 in. )

325 A

30 V

762 cm/min
( 300 in./min )

85 %

4.8 kg/h
( 10.6 lbs/h )

2.4 mm
( 3/32 in. )

410 A

29 V

635 cm/min
( 250 in./min )

86 %

9.6 kg/h
( 21.1 lbs/h )

1.4 mm
( .052 in. )

300 A

35 V

1016 cm/min
( 400 in./min )

84 %

4.7 kg/h
( 10.3 lbs/h )

2.0 mm
( 5/64 in. )

200 A

27 V

381 cm/min
( 150 in./min )

83 %

3.6 kg/h
( 8.0 lbs/h )

2.4 mm
( 3/32 in. )

350 A

28 V

508 cm/min
( 200 in./min )

86 %

7.6 kg/h
( 16.9 lbs/h )

1.4 mm
( .052 in. )

390 A

35 V

1524 cm/min
( 600 in./min )

86 %

7.3 kg/h
( 16.1 lbs/h )

1.4 mm
( .052 in. )

340 A

36 V

1270 cm/min
( 500 in./min )

85 %

6.1 kg/h
( 13.4 lbs/h )

Recommended Welding Parameters
100% CO2
135-205 A	1.2 mm ( .045 in. )	9.5-12.7 mm ( 3/8-1/2 in. )	23-26 V	381-660 cm/min ( 150-260 in./min )
165-270 A	1.6 mm ( 1/16 in. )	16-19 mm ( 5/8-3/4 in. )	25-28 V	279-508 cm/min ( 110-200 in./min )
235-290 A	1.4 mm ( .052 in. )	16-19 mm ( 5/8-3/4 in. )	25-29 V	584-864 cm/min ( 230-340 in./min )
345-415 A	1.6 mm ( 1/16 in. )	25.4-31.75 mm ( 1-1.25 in. )	28-32 V	762-1067 cm/min ( 300-420 in./min )
230-265 A	1.2 mm ( .045 in. )	19-25.4 mm ( 3/4-1 in. )	26-30 V	965-1321 cm/min ( 380-520 in./min )
205-230 A	1.2 mm ( .045 in. )	12.7-19 mm ( 1/2-3/4 in. )	25-27 V	660-965 cm/min ( 260-380 in./min )
235-500 A	2.4 mm ( 3/32 in. )	25.4-31.75 mm ( 1-1.25 in. )	27-30 V	178-508 cm/min ( 70-200 in./min )
125-235 A	1.4 mm ( .052 in. )	12.7-16 mm ( 1/2-5/8 in. )	23-26 V	279-584 cm/min ( 110-230 in./min )
285-375 A	2.0 mm ( 5/64 in. )	19-25.4 mm ( 3/4-1 in. )	27-31 V	317.5-508 cm/min ( 125-200 in./min )
290-350 A	1.4 mm ( .052 in. )	19-25.4 mm ( 3/4-1 in. )	29-31 V	864-1194 cm/min ( 340-470 in./min )
270-345 A	1.6 mm ( 1/16 in. )	19-25.4 mm ( 3/4-1 in. )	27-30 V	508-762 cm/min ( 200-300 in./min )
375-475 A	2.0 mm ( 5/64 in. )	25.4-31.75 mm ( 1-1.25 in. )	28-32 V	508-762 cm/min ( 200-300 in./min )
500-630 A	2.4 mm ( 3/32 in. )	31.75-38\|mm mm ( 1.25-1.5 in. )	30-34 V	508-698.5 cm/min ( 200-275 in./min )

Recommended Welding Parameters

Current

Wire Diameter

TTW Dist.

Voltage

Wire Feed Speed

100% CO2

135-205 A

1.2 mm
( .045 in. )

9.5-12.7 mm
( 3/8-1/2 in. )

23-26 V

381-660 cm/min
( 150-260 in./min )

165-270 A

1.6 mm
( 1/16 in. )

16-19 mm
( 5/8-3/4 in. )

25-28 V

279-508 cm/min
( 110-200 in./min )

235-290 A

1.4 mm
( .052 in. )

16-19 mm
( 5/8-3/4 in. )

25-29 V

584-864 cm/min
( 230-340 in./min )

345-415 A

1.6 mm
( 1/16 in. )

25.4-31.75 mm
( 1-1.25 in. )

28-32 V

762-1067 cm/min
( 300-420 in./min )

230-265 A

1.2 mm
( .045 in. )

19-25.4 mm
( 3/4-1 in. )

26-30 V

965-1321 cm/min
( 380-520 in./min )

205-230 A

1.2 mm
( .045 in. )

12.7-19 mm
( 1/2-3/4 in. )

25-27 V

660-965 cm/min
( 260-380 in./min )

235-500 A

2.4 mm
( 3/32 in. )

25.4-31.75 mm
( 1-1.25 in. )

27-30 V

178-508 cm/min
( 70-200 in./min )

125-235 A

1.4 mm
( .052 in. )

12.7-16 mm
( 1/2-5/8 in. )

23-26 V

279-584 cm/min
( 110-230 in./min )

285-375 A

2.0 mm
( 5/64 in. )

19-25.4 mm
( 3/4-1 in. )

27-31 V

317.5-508 cm/min
( 125-200 in./min )

290-350 A

1.4 mm
( .052 in. )

19-25.4 mm
( 3/4-1 in. )

29-31 V

864-1194 cm/min
( 340-470 in./min )

270-345 A

1.6 mm
( 1/16 in. )

19-25.4 mm
( 3/4-1 in. )

27-30 V

508-762 cm/min
( 200-300 in./min )

375-475 A

2.0 mm
( 5/64 in. )

25.4-31.75 mm
( 1-1.25 in. )

28-32 V

508-762 cm/min
( 200-300 in./min )

500-630 A

2.4 mm
( 3/32 in. )

31.75-38|mm mm
( 1.25-1.5 in. )

30-34 V

508-698.5 cm/min
( 200-275 in./min )

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Dual Shield R-70 ULTRA

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