Exaton Ni60 (GMAW)

Exaton Ni60 (GMAW)

Exaton Ni60 welding wire is suitable for joining nickel-chromium-molybdenum nickel alloys and chromiumnickel-molybdenum steels with very high corrosion resistance in oxidizing, aqueous and high temperature environments such as 6Mo-steels, UNS N06625 (2.4856) and corresponding grades. It is also suitable for joining stainless steels and nickel alloys for high-temperature service. Exaton Ni60 can also be used for dissimilar joining of stainless steels to nickel alloys, for overlay welding and it is used for MIG/MAG welding as well as hot wire TIG and mechanical TIG. Applications for Exaton Ni60 are found in cryogenics, components subject to high temperature service up to 980°C (1800°F) such as aircraft ducting, engine exhaust systems, power boilers and recovery boilers and a diversity of seawater applications. The combination of strength and corrosion resistance over a wide range of temperatures is utilized in reaction vessels, line pipe distillation columns and heat exchangers.

Where To Buy Inquire about this product

For SAW Stainless Steel Welding in Heavy Duty Environments

Developed from a legacy of over 80 years in specialty alloy filler metals, Exaton (formerly Sandvik Welding Operations) is the leading brand in high-quality, corrosion-resistant filler metals. Products are made for welding stainless steel and nickel alloys in the most demanding environments.

Unbeatable Quality in SAW Wire

Wire quality is consistent from batch to batch in terms of chemistry, mechanical properties and dimensional tolerances. Get consistent welds with no need to trim the parameters.

Innovative Corrosion-Resistant Chemistry

Exaton's innovative chemistry provides high corrosion resistance with increased content of chemical elements such as Cr and Mo. It also delivers productivity improvements, such as permissible finished chemistry with a single layer weld overlay in applications that traditionally required two or even three layers.

SAW Flux with Less Moisture & Damage

Steel drum packaging delivers high moisture resistance and less damage during shipping and handling. This better protects the flux inside. Available in 20-25 kg drums.

SAW Flux that Helps You Save

Electroslag welding is similar to submerged arc strip cladding. The difference, however, is in the flux. ESW flux provides increased speed and fewer cladding layers (weld deposit), resulting in an overall lower cost of operation. Savings are in consumable costs and fewer man hours required.

Specifications

Specifications
Classifications	SFA/AWS A5.14 : ERNiCrMo-3 EN ISO 18274 : S Ni 6625 (NiCr22Mo9Nb) Werkstoffnummer : 2.4831
Approvals	BV : ERNiCrMo-3 VdTÜV : 19483

Approvals are based on factory location. Please contact ESAB for more information.

Alloy Type	Alloyed nickel (Ni + 22 % Cr + 9 % Mo - 3.5 % Nb)
Shielding Gas	I1, I3, M12 (EN ISO 14175)

Tensile_Properties
Testing Condition	Yield Strength	Tensile Strength	Elongation
PWHT 550 °C	360 MPa	590 MPa	49 %

Charpy Testing
Testing Condition	Testing Temp	Impact Value
As Welded	20 °C	200 J
As Welded	-40 °C	170 J
As Welded	-196 °C	140 J

Typical Weld Metal Analysis %
C	Mn	Si	S	P	Ni	Cr	Mo	Al	Cu	Nb	Ti	Co	Fe	Nb+Ta
0.023	0.05	0.1	0.001	0.003	64	21.5	8.9	0.05	0.01	3.34	0.2	0.01	1.69	3.35

Typical Wire Composition %
C	Mn	Si	S	P	Ni	Cr	Mo	Al	Cu	N	Nb	Ti	Co	Fe	Nb+Ta
0.02	0.02	0.06	0.002	0.002	65.0	22	9	0.08	0.02	0.02	3.4	0.2	0.01	0.3	3.5

Deposition Data
Diameter	Amps	Volts	Wire Feed Speed	Deposition Rate
1.0 mm	100-200 A	21-27 V	6.0-13.0 m/min	2.5-5.5 kg/h
1.2 mm	160-280 A	24-30 V	6.0-10.0 m/min	3.6-6.0 kg/h
1.6 mm	200-350 A	25-32 V	4.0-8.0 m/min	4.3-8.6 kg/h

Welding_Parameters
Wire Diameter	Amps	Volts	Wire Feed Speed
0.8 mm	40-120 A	15-19 V	4.0-8.0 mm/min
1.0 mm	60-220 A	15-28 V	4.0-12.0 mm/min
1.2 mm	150-260 A	24-29 V	3.0-10.0 mm/min
1.6 mm	230-350 A	25-30 V	3.0-5.0 mm/min

Ordering

Description

Product number

Product number: S984082110

Product number: S984123800

Product number: S984109320

Product number: S984129320

Product number: S984169820

Product number: S984129820

Product number: S984089820

Product number: S984109820

Product number: S984163820

Product number: S984169470

Product number: S984123820

Product number: S98412982H

Product number: 198416382W

Product number: S984129500

Product number: 198412982W

Product number: 198412382W

Product number: 198416982W

Product number: S98412932H

Product number: 198412247W

Documents

Fact Sheets

factsheet_icon

Exaton Ni60 (GMAW)

Additional Documents

otherdocuments_icon

Need Product Help?

Product information and support line: