Exaton 50SW is a basic agglomerated flux with low silicon pickup. It gives good slag removal, good tie-ins and a finely rippled surface. It is suitable for welding with either wire or strip electrodes of nickel alloy type. It is particularly suitable for surfacing with Exaton Ni72HP strip electrodes (EQNiCr-3 type). Typical applications for flux Exaton 50SW are found in nuclear and chemical equipment fields. It is also suitable for dissimilar material welding of nickel alloy grades to stainless steel grades.
For SAW Stainless Steel Welding in Heavy Duty Environments
Developed from a legacy of over 80 years in specialty alloy filler metals, Exaton (formerly Sandvik Welding Operations) is the leading brand in high-quality, corrosion-resistant filler metals. Products are made for welding stainless steel and nickel alloys in the most demanding environments.
Unbeatable Quality in SAW Wire
Wire quality is consistent from batch to batch in terms of chemistry, mechanical properties and dimensional tolerances. Get consistent welds with no need to trim the parameters.
Innovative Corrosion-Resistant Chemistry
Exaton's innovative chemistry provides high corrosion resistance with increased content of chemical elements such as Cr and Mo. It also delivers productivity improvements, such as permissible finished chemistry with a single layer weld overlay in applications that traditionally required two or even three layers.
SAW Flux with Less Moisture & Damage
Steel drum packaging delivers high moisture resistance and less damage during shipping and handling. This better protects the flux inside. Available in 20-25 kg drums.
SAW Flux that Helps You Save
Electroslag welding is similar to submerged arc strip cladding. The difference, however, is in the flux. ESW flux provides increased speed and fewer cladding layers (weld deposit), resulting in an overall lower cost of operation. Savings are in consumable costs and fewer man hours required.
| Specifications | |
|---|---|
| Classifications | EN ISO 14174 : S A AF 2 |
| Welding Current | 900 A (Using 60x0.5 mm strip) |
| Slag Type | Fluoride basic CaF2-Al2O3-(TiO2)-(MnO) |
| Density | nom: 1.2 Kg/l |
| Basicity Index | nom: 2.4 |
| Classifications | Wire | Wire | SFA/AWS - EN ISO |
|---|---|
| Exaton Ni41Cu | A5.14:ERNiFeCr-1 18274:S Ni 8065 |
| Exaton Ni72HP | A5.14:EQNiCr-3 18274:B Ni 6082 |
| Exaton Ni72HP | A5.14:ERNiCr-3 18274:S Ni 6082 (NiCr20Mn3Nb) |
| Approvals | |
|---|---|
| Wire | VdTÜV |
| Exaton Ni72HP | |
| Typical Weld Metal Analysis % | |||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| C | Mn | Si | S | P | Ni | Cr | Mo | Cu | N | Ti | Co | Fe | Nb+Ta |
| Exaton Ni41Cu | |||||||||||||
| <=0.030 | 0.8 | 0.3 | <=0.010 | <=0.02 | 40.0 | 21.5 | 2.8 | 2.1 | - | - | - | 30.0 | - |
| Exaton Ni72HP | |||||||||||||
| 0.010 | 3.3 | 0.50 | 0.005 | 0.012 | Bal | 18.8 | 0.1 | 0.02 | - | 0.15 | 0.02 | 1.0 | 2.2 |
| 0.01 | 3.0 | 0.4 | 0.005 | 0.009 | 72.0 | 19.6 | - | - | - | - | - | - | - |
| Typical Mechanical Properties | |||||
|---|---|---|---|---|---|
| Wire | Condition | Yield Strength | Tensile Strength | Elongation | Charpy V-Notch |
| Exaton Ni72HP | As Welded | 320 MPa | 600 MPa | 40 % | 120 J @ 20 °C 110 J @ -196 °C |