Spoolarc 95

Specifications
Classifications	AWS A5.28 : ER100S-1
Approvals	CWB : CSA W48 MIL : MIL-100S-1
Industry	Heavy Fabrication Ship/Barge Building Mining Military Applications

Specifications

Classifications

AWS A5.28 : ER100S-1

Approvals

CWB : CSA W48
MIL : MIL-100S-1

Industry

Heavy Fabrication
Ship/Barge Building
Mining
Military Applications

Typical Tensile Properties
M21
As Welded	655 MPa ( 95 ksi )	725 MPa ( 105 ksi )	23 %

Typical Tensile Properties

Condition

Yield Strength

Tensile Strength

Elongation

M21

As Welded

655 MPa ( 95 ksi )

725 MPa ( 105 ksi )

23 %

Typical Charpy V-Notch Properties
M21
As Welded	-18 °C ( 0 °F )	126 J ( 93 ft-lb )
As Welded	-51 °C ( -60 °F )	88 J ( 65 ft-lb )

Typical Charpy V-Notch Properties

Condition

Testing Temperature

Impact Value

M21

As Welded

-18 °C ( 0 °F )

126 J ( 93 ft-lb )

As Welded

-51 °C ( -60 °F )

88 J ( 65 ft-lb )

Typical Wire Composition %
0.06	1.35	0.33	0.008	0.004	1.75	0.1	0.34	0.001

Typical Wire Composition %

0.06

1.35

0.33

0.008

0.004

1.75

0.1

0.34

0.001

Deposition Data
0.9 mm ( 0.035 in. )	80-250 A	25-27 V	10.1-13.9 m/min ( 398-547 in./min )	0.9-3.1 kg/h ( 2.0-6.8 lbs/h )
1.14 mm ( 0.045 in. )	100-350 A	25-30 V	7.6-12.7 m/min ( 299-500 in./min )	0.9-5.9 kg/h ( 2.0-13. lbs/h )
1.32 mm ( 0.052 in. )	200-400 A	26-33 V	6.7-9.9 m/min ( 264-390 in./min )	1.6-4.3 kg/h ( 3.5-9.5 lbs/h )
1.6 mm ( 1/16 in. )	250-450 A	26-36 V	4.6-7.1 m/min ( 181-280 in./min )	2.9-7.8 kg/h ( 6.4-17. lbs/h )

Deposition Data

Diameter

Current

Voltage

Wire Feed Speed

Deposition Rate

0.9 mm
( 0.035 in. )

80-250 A

25-27 V

10.1-13.9 m/min
( 398-547 in./min )

0.9-3.1 kg/h
( 2.0-6.8 lbs/h )

1.14 mm
( 0.045 in. )

100-350 A

25-30 V

7.6-12.7 m/min
( 299-500 in./min )

0.9-5.9 kg/h
( 2.0-13. lbs/h )

1.32 mm
( 0.052 in. )

200-400 A

26-33 V

6.7-9.9 m/min
( 264-390 in./min )

1.6-4.3 kg/h
( 3.5-9.5 lbs/h )

1.6 mm
( 1/16 in. )

250-450 A

26-36 V

4.6-7.1 m/min
( 181-280 in./min )

2.9-7.8 kg/h
( 6.4-17. lbs/h )

Recommended Welding Parameters
Short Arc Transfer
0.6 mm ( .023 in. )	45-90 A	14-16 V	381-965 cm/min ( 150-380 in./min )
0.8 mm ( .030 in. )	60-140 A	14-16 V	381-889 cm/min ( 150-350 in./min )
0.9 mm ( .035 in. )	90-160 A	15-19 V	457-762 cm/min ( 180-300 in./min )
1.2 mm ( .045 in. )	130-200 A	17-19 V	318-508 cm/min ( 125-200 in./min )
1.4 mm ( .052 in. )	150-200 A	17-20 V	343-483 cm/min ( 135-190 in./min )
Spray Transfer Optimum
0.6 mm ( .023 in. )	110 A	23 V	1143 cm/min ( 450 in./min )
0.8 mm ( .030 in. )	180 A	25 V	1321 cm/min ( 520 in./min )
0.9 mm ( .035 in. )	200 A	26 V	1219 cm/min ( 480 in./min )
1.2 mm ( .045 in. )	300 A	27 V	889 cm/min ( 350 in./min )
1.4 mm ( .052 in. )	325 A	28 V	787 cm/min ( 310 in./min )
1.6 mm ( 1/16 in. )	340 A	27 V	508 cm/min ( 200 in./min )
Spray Transfer
0.6 mm ( .023 in. )	100-125 A	23-25 V	1016-1575 cm/min ( 400-620 in./min )
0.8 mm ( .030 in. )	160-200 A	24-26 V	1270-1651 cm/min ( 500-650 in./min )
0.9 mm ( .035 in. )	180-230 A	25-27 V	1016-1397 cm/min ( 400-550 in./min )
1.2 mm ( .045 in. )	260-340 A	25-30 V	762-1270 cm/min ( 300-500 in./min )
1.4 mm ( .052 in. )	275-400 A	26-33 V	673-991 cm/min ( 265-390 in./min )
1.6 mm ( 1/16 in. )	290-400 A	26-36 V	457-711 cm/min ( 180-280 in./min )
Short Arc Transfer Optimum
0.6 mm ( .023 in. )	70 A	15 V	762 cm/min ( 300 in./min )
0.8 mm ( .030 in. )	100 A	15 V	559 cm/min ( 220 in./min )
0.9 mm ( .035 in. )	130 A	17 V	635 cm/min ( 250 in./min )
1.2 mm ( .045 in. )	160 A	18 V	381 cm/min ( 150 in./min )
1.4 mm ( .052 in. )	160 A	18 V	356 cm/min ( 140 in./min )

Recommended Welding Parameters

Wire Diameter

Current

Voltage

Wire Feed Speed

Short Arc Transfer

0.6 mm
( .023 in. )

45-90 A

14-16 V

381-965 cm/min
( 150-380 in./min )

0.8 mm
( .030 in. )

60-140 A

14-16 V

381-889 cm/min
( 150-350 in./min )

0.9 mm
( .035 in. )

90-160 A

15-19 V

457-762 cm/min
( 180-300 in./min )

1.2 mm
( .045 in. )

130-200 A

17-19 V

318-508 cm/min
( 125-200 in./min )

1.4 mm
( .052 in. )

150-200 A

17-20 V

343-483 cm/min
( 135-190 in./min )

Spray Transfer Optimum

0.6 mm
( .023 in. )

110 A

23 V

1143 cm/min
( 450 in./min )

0.8 mm
( .030 in. )

180 A

25 V

1321 cm/min
( 520 in./min )

0.9 mm
( .035 in. )

200 A

26 V

1219 cm/min
( 480 in./min )

1.2 mm
( .045 in. )

300 A

27 V

889 cm/min
( 350 in./min )

1.4 mm
( .052 in. )

325 A

28 V

787 cm/min
( 310 in./min )

1.6 mm
( 1/16 in. )

340 A

27 V

508 cm/min
( 200 in./min )

Spray Transfer

0.6 mm
( .023 in. )

100-125 A

23-25 V

1016-1575 cm/min
( 400-620 in./min )

0.8 mm
( .030 in. )

160-200 A

24-26 V

1270-1651 cm/min
( 500-650 in./min )

0.9 mm
( .035 in. )

180-230 A

25-27 V

1016-1397 cm/min
( 400-550 in./min )

1.2 mm
( .045 in. )

260-340 A

25-30 V

762-1270 cm/min
( 300-500 in./min )

1.4 mm
( .052 in. )

275-400 A

26-33 V

673-991 cm/min
( 265-390 in./min )

1.6 mm
( 1/16 in. )

290-400 A

26-36 V

457-711 cm/min
( 180-280 in./min )

Short Arc Transfer Optimum

0.6 mm
( .023 in. )

70 A

15 V

762 cm/min
( 300 in./min )

0.8 mm
( .030 in. )

100 A

15 V

559 cm/min
( 220 in./min )

0.9 mm
( .035 in. )

130 A

17 V

635 cm/min
( 250 in./min )

1.2 mm
( .045 in. )

160 A

18 V

381 cm/min
( 150 in./min )

1.4 mm
( .052 in. )

160 A

18 V

356 cm/min
( 140 in./min )

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Spoolarc 95

Spoolarc 95

Spoolarc 95

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