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    September 8, 2025

    ALL-NEW CUTMASTER X MANUAL PLASMA CUTTERS FEATURE REVOLUTIONARY CONSUMABLES AND TORCH DESIGN

    Lower cost of operation through extended consumables life

    North Bethesda, Md. – Thermal Dynamics®, an ESAB brand, today unveiled its Cutmaster® X 90 and Cutmaster X 110, the first two units in its next-generation of heavy-industrial manual plasma cutting systems. A new arc starting mechanism, which has no moving parts, starts the arc within a few thousandths of a second after establishing airflow.

    An all-new consumables design also allows users to replace only the components that are wearing out, further improving the functionality, reliability and arc-starting capability of the consumable set. The new 1Torch X features an articulating head that can flex 30- to 90-degrees (and then lock in place) to improve joint access for cutting and gouging (and consumables for cutting and gouging are included). 

    “The Cutmaster X arc starting mechanism represents the biggest innovation in plasma cutting in decades,” says Kris Scherm, Global Product Manager, ESAB. “Starting the arc in a few thousandths of a second improves cutting performance, and users rank fast arc starts and steady cutting power among their most requested features. Consumables life is also high on their list, and our new cutting tip, cup and cap design will allow users to keep more money in their pockets.” 

    The Cutmaster X 90 (90 amps at >50% duty cycle) has a rated pierce and cut capacity of 7/8-in. and a 1.75-in. sever capability. The Cutmaster X 110 (110 amps at >50% duty cycle) has a rated pierce and cut capacity of 1-in. and a 2-in. sever capability. The units weigh approximately 60 lbs. and automatically connect to 200 – 600V, 1ph and 3ph primary power without manual linking. A new industrial housing protects the unit in rugged environments, and a large, crystal clear digital display and intuitive menus makes operation and training easy.

    “From setup to the drop cut, every aspect of the Cutmaster X has been re-imagined to deliver a superior experience,” says Scherm. “Users will enjoy best-of-class cutting and gouging capabilities, location flexibility and a lower cost of operation.” 

    Other features include automatic inlet/outlet air pressure detection, automatic post-cut air purge to extend consumables life and a 14-pin CPC connection for automation or adding an ESAB MechPak to use a Cutmaster X for semi-automated applications. Target markets include industrial and general fabrication and manufacturing, construction, repair/maintenance, pipeline, and training schools. Anticipated availability of the Cutmaster X is late Q4 2025. 

    About ESAB 

    ESAB is a world leader in fabrication technology. For more than 100 years ESAB has transformed industries built by fabricators, providing complete workflow solutions through our diverse portfolio of products from more than 40 of the most trusted brands in welding and cutting in the world. From industrial demands to repair and maintenance, innovators that shape the world rely on ESAB’s portfolio. To learn more, visit ESAB.com. 
     

    Cutmaster X
    The Cutmaster X features a revolutionary arc starting mechanism for faster arc starts, while the new 1Torch X offers more control when cutting and gouging.

    FOR MORE INFORMATION, CONTACT:

    ESAB Media Contact:
    Chuck Schroeder
    Tel +1 (262) 618-4427
    [email protected]

    Corporate Media Contact:
    Tilea Coleman
    Tel +1 (301) 323-9092
    [email protected]

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